Preparing Your Fourby for Offroad Exploring

There’s a big difference between going for a Sunday beach run and heading off on a trip to a regional area for multiple weeks. There's been many times having recovery gear, and being prepared has really saved our butts, and others too!

Between corrugations that rattle bolts loose, deep creek crossings and long distances between fuel stops... Australia doesn’t mess around! If your vehicle isn’t prepared properly, small issues can become big & expensive fast. 

This guide walks through how we prepare our fourby before heading bush. Some practical steps that keep you moving safely and confidently. Before you worry about accessories or upgrades, get the basics right.

1. Mechanical Condition Comes First

Every trip starts with a full mechanical check:

• Engine oil and coolant levels

• Brake pads and brake fluid

• Suspension components and bushes

• Wheel bearings (especially before long corrugated roads)

• Battery condition and terminals

• All lights functioning

Corrugations expose weak points quickly. If something is borderline at home, it will fail probably in the bush. 

If you’re not confident inspecting it yourself, book it in with a mechanic before major trips. It’s cheaper than a recovery truck from the middle of nowhere.

Essential Gear You Shouldn’t Leave Without

Recovery Kit (Minimum Setup)

Even “easy” tracks can turn messy after rain. And sand can get soft real quick! 

At a minimum, carry:

• Shovel

• Rated snatch strap

• Load-rated shackles (soft or bow)

• Recovery boards

• Gloves

• A winch (especially if travelling solo or in remote areas)

Ensure you know how to use this gear safely. Recovery gear used incorrectly can be very dangerous. Explore our Range of 4x4 & Recovery Gear Here.

Spare Tyres & Tyre Equipment

We always carry:

• Spare Tyre in good condition

• Wheel brace

• Jack + jack plate (critical in sand or mud, our jack plate is our spare tyre plate visible in banner image, our is homemade but similar is available at many retailers)

• Tyre repair kit

• Spare valves and valve tool

• Portable air compressor with gauge

Dropping tyre pressures for sand or corrugations is part of good practice — but you need to be able to air back up before hitting bitumen.

Comprehensive Tool Kit

Build your kit around your vehicle, not a generic hardware store bundle. Even having simple hand tools can really get you out of trouble, even if its bloody hard work compared to using power tools. 

We always have at minimum:

• Socket set

• Spanners

• Screwdrivers

• Pliers

• Electrical tape

• Cable ties

• Multimeter

• Spare fuses

• Spare belts and hoses

If you’ve modified your vehicle, carry the basic tools required to work on those modifications.

Safety Gear That Isn’t Optional

Remote touring means limited backup.

Always carry:

• Fire extinguisher (mounted, not buried in a drawer)

• Remote-area first aid kit

• UHF radio

• Navigation system (offline maps essential)

For extended remote travel:

• HF radio or satellite phone

• Personal locator beacon (PLB)

And honestly — do a proper first aid course. It’s one of the most valuable skills you can invest in. If you'd like to explore our Comms range, you can check it out Here. 

Upgrades That Make a Big Difference

These aren’t mandatory for every trip, but for serious touring they improve safety and capability:

• Suspension upgrade suited to your loaded weight

• Bull bar 

• Quality driving lights

• Dual battery system

• Snorkel for water crossings

• Underbody protection

Important: upgrades should support your travel style — not just look the part.

Planning Matters More Than Gear

Preparation isn’t just mechanical.

Before heading off:

• Check weather forecasts (rain changes everything)

• Research road conditions

• Understand fuel distances

• Tell someone your travel plan

• Download offline maps

• Check fire bans and park alerts

A well-planned trip is usually a smooth trip.

4WD Preparation in a Nutshell

A properly prepared vehicle means:

• Fewer breakdowns

• Faster problem-solving

• Less stress

• More confidence

• A better overall experience

When you’re not worried about your gear failing, you can actually enjoy the surrounding landscape.

Why is a recovery kit so important?

Eventually, you’ll get stuck. Sand, mud, steep tracks... it happens. Having the right gear (and knowing how to use it) turns a stressful situation into a minor delay. You also never know when someone else may need help. When we were on Fraser, we spent a good hour recovering a hired vehicle that had slid off the track. They had no camping gear, food or water, as they were planning it as a day trip. If we hadn't been able to help them, using our recovery gear, they would have been stuck a lot longer!

Do I really need two spare tyres?

If you’re travelling remotely, yes. Sidewall damage on rocky tracks isn’t rare, and one spare doesn’t always cut it. Remote tyre prices are very expensive, and you will pay it if you need it!

Is a dual battery system necessary?

If you’re running fridges, lighting, charging devices, or camping for multiple nights without running the vehicle then absolutely. It protects your starting battery and avoids being stranded with a flat crank battery.

What’s the biggest mistake tourers make?

Overloading the vehicle and underestimating terrain. Weight affects braking, suspension, tyre wear, and fuel use. Pack smart and stay within GVM. Also consider roof weight and the impact of having weight up high, on handling and fuel economy. 

Do the prep. Check your gear. Know your setup.

Then get out, mess stuff up & have fun!